CE Certified Pallet Rack Structure Manufacturer & Exporter

A legitimate CE-certified industrial steel storage rack structure must comply with the European Construction Products Regulation (CPR 305/2011/EU) and design codes EN 15512 (Steel static storage systems - Adjustable pallet racking systems - Principles for structural design), EN 15620 (Tolerances, deformations and clearances), and EN 15635 (Application and maintenance of storage equipment). HEDA holds verified CE Certification No. 2435-CPR-8605159 issued by an accredited notified body. This guarantees that all structural steel grades, section moduli, moment-resisting beam-to-column connections, and perforated column profiles meet verified yield strength and deflection safety thresholds under static and dynamic loading.

Seismic design requires dynamic spectral response analysis in accordance with Eurocode 8 (EN 1998) or American ASCE 7-22 codes. When engineering pallet racks for earthquake-prone regions such as the Philippines, Indonesia, or Japan, our structural engineers incorporate local site-specific ground acceleration coefficients (peak ground acceleration PGA, design spectral acceleration parameters SDS and SD1). We mitigate dynamic shearing forces by engineering enlarged 10mm-16mm thick anchored base plates with chemical epoxy wedge anchors, reinforcing diagonal bracing frame configurations, upgrading cold-formed upright profiles to 2.5mm or 3.0mm high-tensile steel, and integrating 5-claw interlocking beam end-connectors with certified energy-dissipation ductile properties.

In humid tropical climates (such as Southeast Asia, where relative humidity routinely exceeds 80%), standard spray paints fail within 12–18 months, causing sub-film rust creep. HEDA solves this through an automated 10-stage pre-treatment line: components undergo high-temperature alkali degreasing, multi-tank acid pickling to eradicate all microscopic mill scale, followed by chemical zinc phosphating. This chemically bonds a corrosion-resistant crystal layer to the raw steel before robotic electrostatic deposition of 60–80 micron thick pure polyester thermosetting powder. Curing occurs in a 220°C tunnel oven. For extreme cold rooms, coastal open sheds, or chemical fertilizer plants, we supply complete hot-dip galvanized components (BS EN ISO 1461 compliant) providing 65–100 microns of metallurgical zinc protection.

To produce an optimized CAD floor plan, structural load calculations, and cost quote, our engineering team requires: (1) Architectural building layout drawings indicating column grids, fire exit corridors, overhead sprinkler heights, and dock doors; (2) Building clear height beneath ceiling beams/trusses; (3) Pallet specifications including overall dimensions (width × depth × total height including pallet overhang) and maximum gross pallet weight; (4) Material handling equipment (forklift model, minimum turning aisle requirement AST, and maximum lift height); (5) SKU profile and inventory turnover method (FIFO vs. LIFO); (6) Concrete slab thickness, compressive strength (e.g., C25/30), and reinforcement details to verify point-load bearing safety.

All upright frames are pre-assembled or flat-packed into rigid steel-strapped bundles with protective heavy-duty corrugated board, plastic shrink wrap, and corner edge protectors. Beams are bundled in matched face-to-face pairs separated by foam spacers to eliminate paint abrasion during ocean freight. Small accessories (base plates, row spacers, shims, and safety locking pins) are sealed in heavy wooden crates or heavy-gauge steel bins. We run computerized container stuffing simulations for every order, systematically interleaving heavy beam lengths and frame packages into 40ft High Cube containers up to the maximum road weight limit of 25–26 metric tons, ensuring no wasted cubic volume and zero maritime transit damage.

Yes. Every international shipment is accompanied by comprehensive bilingual installation blueprints, 3D exploded assembly diagrams, frame torque specifications, and step-by-step video tutorials. Every major component features factory part-number labeling correlating directly with the CAD drawing set. For large-scale multi-tier mezzanines or automated warehouse projects, HEDA can dispatch certified bilingual project engineers on-site to direct your local contractor labor team, verify vertical plumbness and anchor torque limits, and conduct formal handover load-testing inspections in full compliance with EN 15635 standards.